Category Archives: industry

5 Major Causes of Industrial Equipment Failure

There are lots of factors involved in industrial equipment failures. Using bad quality lubricants in the machinery, along with improper maintenance of industrial machinery and equipment are few of the reasons that can spell disaster.

Ignoring common contaminants (wear materials, rust, and dirt), that need to be removed from the system for healthy equipment functionality, is another reason for machinery malfunction.

The reliability of industrial equipment also depends on proper maintenance and management and utilizing an effective lubrication program . However, getting familiar or knowing the best industrial equipment maintenance strategies can help you in avoiding industrial equipment failures as well.

Now we will look at some of the major reasons that cause industrial equipment failure:

Improper Lubrication and Low-Quality Lubricants:

It takes a strategic approach to improve equipment performance and longevity. Lubricating equipment regularly with effective and high-quality lubricants can increase the life of your industrial machinery and other equipment. If you try to save money and use low-quality lubricants for your industrial equipment, it will eventually end up as a major disaster for your machinery.

2. Improper Maintenance:

When industrial tools is working continuously, without any proper maintenance or repairing of parts, then you can expect sudden machinery failure.

Skipping daily maintenance or delaying parts’ replacement can damage the efficiency of machinery and will likely result in machinery breakdown. Being a wise industrialist, you need to prevent unexpected failures with proper maintenance of your machinery and equipment.

Never compromise on the quality of lubricants and parts.

Quality lubricants and high-quality parts can increase the life of your tools, which will eventually boost production efficiency. Make sure all your equipment is in good working condition and maintained on time and don’t fall under the radar of inadequate equipment maintenance.

3. A Bad Preventive maintenance program:

Another reason for machinery or equipment failure is following a bad preventive maintenance program on your industry’s floor. The (PDM) program follows a process of inspecting machine components dynamically, while the machines are in their normal production modes. So, with a bad program, you are likely to see your machinery fail sooner rather than later.

4. Not Reading Owner Operating Manuals:

If the machine operators are not reading the owner manuals, this can also lead to malfunction of industrial machinery.

Make sure that machine operating manuals are read by anyone operating machinery, before they are used. These manuals cover everything from maintenance checklists to calibration instructions.

Visiting the manual troubleshooting section and understanding problem fixing steps can prevent most problems.

5. Poor Electrical Connections:

Poor electrical connections for machinery is becoming a common problem.

Now, most of the machinery and equipment are electronically powered. And high efficiency connections are required to keep the tools running smoothly.

You can avoid poor electrical connection issues by cleaning away dirt and dust around the connectors. You can use compressed air, or other dust or dirt cleaning tools, and ensure that the connections are working well.

After reading these 5 causes of industrial equipment failure, you can create a plan to avoid these issues and enhance the efficiency of industrial equipment.

Always Deal With The Best Nitrogen Suppliers

Nitrogen itself is the gas that forms almost 80% of the earth’s atmosphere and is used widely in many applications in diverse industries.

In, for example, the chemical industry nitrogen is used in making different products such as fertilizers, nylon and explosives, to name only some. Liquid nitrogen is essential in most manufacturing industries; liquid nitrogen is simply nitrogen in a liquid form and essential for use where low temperatures are required in terms of processing, manufacturing and storing of products and by-products.

Nitrogen plants, i.e. the physical sites where nitrogen is kept, stored and used – also to create liquid nitrogen – are therefore the facilities that industries and companies approach and deal with in order to get the liquid nitrogen they need for their various applications in their own businesses such as factories or other facilities where the product is used.

No matter the industry that you work in, if you use or can benefit from nitrogen services and supplies then it goes without saying that you should avail yourself of the services offered by the best supplier. It also goes without saying that the best service providers and suppliers will operate from a leading nitrogen plant; therefore you should know where they are, what products they offer, how competitively their nitrogen products are priced and how to get these products to your own site, factory, plant or production warehouse, for example.

All of these issues are normally looked at when a firm wants to buy nitrogen or liquid nitrogen since it will ultimately have an effect on budgets, for example. That means any business that needs nitrogen and its related products needs to know how far the plant is situated from them. Even better: is it close by your area of operation, or will the plant’s owners deliver the products to your site?

Nitrogen is such a varied field, and therefore one would most likely want to deal with the plant that is known for their standing in their industry, in other words you would want to deal with the best nitrogen suppliers, no matter your exact needs whether that refers to the need for cryogenic tanks, services such as purging, shrink fitting, gas holders, for example.

You want to know you are dealing with a firm that offers sought-after services and can perform when called upon to do so. Very often a firm’s needs dictate immediate action or assistance: find the nitrogen plant that is most likely to meet your demands. If you work in an environment that uses liquid nitrogen all the time you also want to be assured that your supplier never runs out of it, that they are available to assist the moment you need them.

Good plants know that clients may contact them at any given time and therefore they are prepared for all eventualities because it is a product that is used in so many different applications. Few industries do not use liquid nitrogen – good suppliers always have enough quality nitrogen in storage.

The best nitrogen plant will also be able to make their liquid nitrogen storage tanks or containers available on demand so that clients know they can trust them, that they can always rely on their assistance and immediate attention. The same goes for pumping equipment, for example.

Of course different industries need different kinds of access to these products, and therefore the really good plants will be able to assist as many clients as possible at any given time to ensure that they always have access to the nitrogen products that they rely upon.